Epson EM07ZS1647F Specifications Page 1

Rev.6 EM07ZS1647FEPSON RC+ Option Fieldbus I/O

Table of Contents 2.9 DeviceNet Board Installation ... 54 2.9.1 Board Appearance ...

4. Troubleshooting (DeviceNet) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Disconnected terminating resistors { Cable dis

4. Troubleshooting (DeviceNet) 4.1.2.3 Master: Unestablished Communication Master Unit LED MS NS Error Description Green Light ON Light OFF Master Un

4. Troubleshooting (DeviceNet) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Voltage drop of communications power supply Me

4. Troubleshooting (DeviceNet) 4.1.2.4 Master: Configuration Error Master Unit LED MS NS Error Description Red Light Blinking No Matter Configuratio

4. Troubleshooting (DeviceNet) ♦ Process Flowchart 7 Check Finish The unit is not found.Immediately The unit is found. Yes  No Change No change The

4. Troubleshooting (DeviceNet) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Master unit configuration (1) Start applicomIO

4. Troubleshooting (DeviceNet) 4.1.2.5 Absent Slave Master Unit LED MS NS Error Description Light OFF Green Light Blinking Absent slave - No slave (E

4. Troubleshooting (DeviceNet) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Voltage drop of communications power supply Me

4. Troubleshooting (DeviceNet) 4.1.2.6 Uninitialized Network Master Unit LED MS NS Error Description Light OFF Light OFF Uninitialized network Abse

4. Troubleshooting (DeviceNet) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Voltage drop of communications power supply Me

Table of Contents 5. Maintenance Parts List ... 151 Appendix A applicomIO Upgrade...

4. Troubleshooting (DeviceNet) 4.1.3 Procedures for Examining Possible Causes 4.1.3.1 Connection Problem (Disconnected Terminating Resistors, Cable D

4. Troubleshooting (DeviceNet) ♦ Process Flowchart Check that terminating resistors are connected. Measure resistance with tester. 50 to 70 Ω Norma

4. Troubleshooting (DeviceNet) 4.1.3.2 Loose Connector and Signal Wire Check for the connections of the following parts on the connector and cable.

4. Troubleshooting (DeviceNet) 4.1.3.3 Noise Intrusion Verify how an error occurrence condition changes while taking the following countermeasures. ♦

4. Troubleshooting (DeviceNet) Countermeasure 2: Disconnect the shield wire to isolate it from the ground. When noise intrudes the ground line becaus

4. Troubleshooting (DeviceNet) ♦ Communications Power Supply When sharing one power source with the communications power supply and I/O devices, prov

4. Troubleshooting (DeviceNet) 4.1.3.4 Broken Unit Examination (Dividing Network Examination) When you cannot quickly find the trouble point due to a

4. Troubleshooting (DeviceNet) (2) Separate each slave from the network Check for each slave. The trouble point is where error condition changes i

4. Troubleshooting (DeviceNet) 4.1.3.6 EPSON RC+ Master Configuration For details of EPSON RC+ master configuration, refer to the section 2.5 DeviceN

4. Troubleshooting (DeviceNet) 4.1.3.6.2 Verifying the DeviceNet network condition The applicomIO Console application has a network diagnostic functi

Table of Contents x Fieldbus I/O Rev.6

4. Troubleshooting (DeviceNet) (2) Select the DeviceNet (Scanner) tab. The window changes as shown below. MAC ID : MAC ID specified for the scan

4. Troubleshooting (DeviceNet) Status Code General ProtocolDescriptions 45 Non-resident dialogue software. Additional information: Initialize the

4. Troubleshooting (DeviceNet) (3) When you click the I/O button on the upper left of the window, the window changes as shown below. Each slave dev

4. Troubleshooting (PROFIBUS DP) 4.2 PROFIBUS DP Troubleshooting Exclusion Every system has its special environment, conditions, specifications, and

4. Troubleshooting (PROFIBUS DP) 4.2.1 Examining a Problem 4.2.1.1 Scanner Board Diagnostic LEDs The PROFIBUS DP board used with EPSON RC+ has two st

4. Troubleshooting (PROFIBUS DP) 4.2.1.2 Check Network Status First of all, you should check the current condition of the network. There are differ

4. Troubleshooting (PROFIBUS DP) 4.2.2 Problems and Countermeasures Master Unit LED BF ST Error Description [Reference] Light OFF Green Light Blinki

4. Troubleshooting (PROFIBUS DP) ♦ Process Flowchart Master: Physical Error Slave: Communication ErrorYesYesYes1Master: Communication ErrorYesMaster

4. Troubleshooting (PROFIBUS DP) 4.2.2.1 Master: Communication Error Master Unit LED BF ST Error Description Light OFF Red Light Blinking Communicati

4. Troubleshooting (PROFIBUS DP) ♦ Process Flowchart Replace the unit. 1 No Problem Check Check the following: - Unconnected terminating resistor -

1. Introduction 1. Introduction 1.1 Overview of Fieldbus I/O The Fieldbus I/O option is an integrated I/O system that supports DeviceNet, PROFIBUS DP

4. Troubleshooting (PROFIBUS DP) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Disconnected terminating resistors { Cable d

4. Troubleshooting (PROFIBUS DP) 4.2.2.1.2 Slave: Data Link Error MS NS Master LED Condition Light OFF Red Light BlinkingAbsent Slave LED Conditi

4. Troubleshooting (PROFIBUS DP) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Disconnected terminating resistors { Cable di

4. Troubleshooting (PROFIBUS DP) 4.2.2.1.3 Slave: Uninitialized Network BF ST Master LED Condition Light OFF Red Light BlinkingAbsent Slave LED Con

4. Troubleshooting (PROFIBUS DP) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Electrical surges of device power supply Meas

4. Troubleshooting (PROFIBUS DP) 4.2.2.1.4 Slave: Physical Error BF ST Master LED Condition Light OFF Red Light BlinkingAbsent Slave LED Condition

4. Troubleshooting (PROFIBUS DP) 4.2.2.2 Master: Data Link Layer Error Master Unit LED BF ST Error Description Light OFF Red Light ON Data link layer

4. Troubleshooting (PROFIBUS DP) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Disconnected terminating resistors{ Cable dis

4. Troubleshooting (PROFIBUS DP) 4.2.2.3 Master: Uninitialized Network Master Unit LED BF ST Error Description Light OFF Light OFF Uninitialized netw

4. Troubleshooting (PROFIBUS DP) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Electrical surges of master device power supp

1. Introduction 1.2 DeviceNet Overview of DeviceNet DeviceNet is a fieldbus network that provides easy interconnection between control devices (PLC,

4. Troubleshooting (PROFIBUS DP) 4.2.2.4 Master: Configuration Error Master Unit LED BF ST Error Description Red Light ON No Matter Physical error -

4. Troubleshooting (PROFIBUS DP) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Disconnected terminating resistors { Cable di

4. Troubleshooting (PROFIBUS DP) 4.2.3 Procedures for Examining Possible Causes 4.2.3.1 Connection Problem (Disconnected Terminating Resistors, Cable

4. Troubleshooting (PROFIBUS DP) ♦ Process Flowchart Normal See 4.2.3.2. Turn OFF all units. Normal Resistance: over 120 ΩMeasure resistance at con

4. Troubleshooting (PROFIBUS DP) 4.2.3.2 Loose Connector and Signal Wire Check for the connections of the following parts on the connector and cable.

4. Troubleshooting (PROFIBUS DP) Countermeasure 1: Improve FG. Peel the cable covering and secure the cable with FG clamps.Grounding ScrewIsoelect

4. Troubleshooting (PROFIBUS DP) 4.2.3.4 Broken Unit Examination (Dividing Network Examination) When you cannot quickly find the trouble point due to

4. Troubleshooting (PROFIBUS DP) 4.2.3.5 Network Configuration and Specifications (1) Maximum Cable Length Check that the cables used on the network

4. Troubleshooting (PROFIBUS DP) 4.2.3.6 EPSON RC+ Master Configuration For details of EPSON RC+ master configuration, refer to the section 2.6 PROFI

4. Troubleshooting (PROFIBUS DP) 4.2.3.6.2 Verifying the PROFIBUS DP network condition The applicomIO Console application has the following function

1. Introduction Different Connection Types There are two messaging connections: I/O messaging connection and explicit messaging connection. The I/O

4. Troubleshooting (PROFIBUS DP) (3) Select the Protocol | Diagnostic on the applicomIO Console application menu. Click the magnifying grass button

4. Troubleshooting (PROFIBUS DP) (4) When you click the I/O button, the window changes as shown below. The status of each slave device is shown in

4. Troubleshooting (EtherNet/IP) 4.3 EtherNet/IP Troubleshooting Exclusion Every system has its special environment, conditions, specifications, and

4. Troubleshooting (EtherNet/IP) 4.3.1 Examining a Problem 4.3.1.1 Scanner Board Diagnostic LEDs The EtherNet/IP board used with EPSON RC+ has two s

4. Troubleshooting (EtherNet/IP) 4.3.1.2 Check Network Status (1) Master Status: MS/NS LEDs LED Color Light Condition MS (Module Status)  Green 

4. Troubleshooting (EtherNet/IP) 4.3.2 Problems and Countermeasures Master Unit LED MS NS Error Description [Reference] Green Light ON Green Light ON

4. Troubleshooting (EtherNet/IP) 4.3.3 Tests and diagnostics 4.3.3.1 The diagnostic tool After configuring the EtherNet/IP master, adding and configu

4. Troubleshooting (EtherNet/IP) 1. Diagnostic of the TCP/IP layer This screen is used to display the exchange statuses regarding the TCP/IP layer.

4. Troubleshooting (EtherNet/IP) TCP tab Passive connections Number of passive connections. Active connections Number of active connections. Curren

4. Troubleshooting (EtherNet/IP) 2. Diagnostic of server devices Requests Number of requests. Requests / s umber of requests per second. Useful byt

1. Introduction General Specifications Electrical Specifications Item Specification Supply Voltage 5 V DC (supplied from a controller) Power Consump

4. Troubleshooting (EtherNet/IP) 3. Overall device diagnostics View the diagnostic information on a device in the configuration by selecting the node

4. Troubleshooting (EtherNet/IP) 4.3.3.1.2 TCP/IP tool By clicking in the button and selecting "TCP/IP layer", a "services" win

4. Troubleshooting (EtherNet/IP) 2. Ping ICMP ECHO "PING" functionality is available on the applicomIO solution. It is available through

5. Maintenance Parts List 5. Maintenance Parts List Part Name Code Specifications DeviceNet board R13B040701 PROFIBUS DP board R13B040702 Eth

5. Maintenance Parts List 152 Fieldbus I/O Rev.6

Appendix A applicomIO Upgrade Appendix A applicomIO Upgrade (1) Start the controller (2) Insert the setup CD that is packaged with the product to

Appendix A applicomIO Upgrade (7) Following dialog appears. Select the option above. (If the option below is selected, the transition of the curre

Appendix A applicomIO Upgrade (10) Select the protocol and the device data file. (11) Complete the installation. (12) The message to ensure the

Appendix A applicomIO Upgrade 156 Fieldbus I/O Rev.6

1. Introduction 1.3 PROFIBUS DP Overview of PROFIBUS DP PROFIBUS DP is one of fieldbus networks that provide easy interconnection between control dev

1. Introduction Functions of Master There are two types of PROFIBUS DP master: DPM1 and DPM2. DPM1 (DP Master Class 1) gathers and controls all stat

1. Introduction General Specifications Electrical Specifications Item Specification Supply Voltage 5 V DC (supplied from a controller) Power Consump

E PSON RC+ Option Fieldbus I/O Rev.6

1. Introduction 1.4 EtherNet/IP Overview of EtherNet/IP EtherNet/IP is a fieldbus network that provides easy interconnection between control devices

1. Introduction Large Numbers of Inputs/Outputs For EPSON RC+ standard I/O and expansion I/O, the number of inputs/outputs is limited to 512 inputs a

1. Introduction General Specifications Electrical Specifications Item Specification Supply Voltage 5 V DC (supplied from a controller) Power Consump

2. Installation 2. Installation This chapter contains procedures for installing a DeviceNet, PROFIBUS DP, or EtherNet/IP network. Refer to the secti

2. Installation 2.2 DeviceNet Network Construction Network Configuration A DeviceNet network is configured as shown in the following figure. Commun

2. Installation Thick Cable Thin Cable Braid Shield Signal Wire (Blue/White)Power Wire (Red/Black) 11.2 to 12.1 mm outside diameter Shield W

2. Installation Maximum Network Length (Maximum Trunk Length) The maximum network length is the longest distance either between terminating resistors

2. Installation Total Drop Line Length The total drop line length is the total distance of all drop lines on one network. Trunk Line2 m2 m1 m 1 m 3

2. Installation If the current capacity consumed on the network exceeds the restriction of cable current capacity, it is possible to install more tha

2. Installation (2) Carefully expand the meshes of the braided shield. Under the braided shield, there is one exposed bare twisted shield wire other

EPSON RC+ Option Fieldbus I/O Rev.6 Copyright © 2005-2007 SEIKO EPSON CORPORATION. All rights res

2. Installation (7) Tighten each screw securing the wires on the connector. Tighten the screw securing the wire at a correct tightening torque (0.2

2. Installation 2.3 How to Setup a PROFIBUS DP Network The following is a basic procedure for setting up a PROFIBUS DP network: 1. Choose station di

2. Installation 2.4 PROFIBUS DP Network Construction Network Configuration A PROFIBUS DP network is configured as shown in the following figure. Sla

2. Installation It is recommended that a 9-pin D-Sub connector be used for protecting rating IP 20. For IP 65/67, M12 connector in accordance with I

2. Installation PROFIBUS DP requires approximately 1ms at 12 Mbps for the transmission of 512 bits input data and 512 bits output data distributed ov

2. Installation Procedure for Modifying and Installing Communication Cables The following procedure explains how to modify and install a Woodhead 9-p

2. Installation 2.5 How to Setup a EtherNet/IP Network The following is a basic procedure for setting up a EtherNet/IP network: 1. Choose node distr

2. Installation 2.6 EtherNet/IP Network Construction Network Configuration A EtherNet/IP network is configured as shown in the following figure. Net

2. Installation 2.7 DeviceNet Board Installation Following two types can be used for the fieldbus I/O option DeviceNet. - PCU-DVNIO - PCI-DVNIO 2.7.1

2. Installation 2.7.2 Specifications Part Number applicom PCI-DVNIO / PCU-DVNIO Modes Master/Slave Baud rates 125, 250, 500 kbps Interface 1 Devic

FOREWORD This manual contains important information necessary to use the EPSON RC+ option Fieldbus I/O properly and safely. This manual is intended

2. Installation (6) Allow the default components to be installed. (7) Select the protocol: DeviceNet you will be using. If you also use PROFIBUS

2. Installation 2.7.4 Board Installation WARNING  Make sure that the power is turned OFF before installing/removing any boards or connecting/disco

2. Installation is shown in the Board Type: box. Then, click the OK button. When installing more than two fieldbus boards in the system, add all the

2. Installation 2.7.5 Master Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Regi

2. Installation (6) Configure the baud rate, MAC ID (master address), and so on for the DeviceNet network. The load on a bus can be controlled by

2. Installation (9) Drag each device you want to scan from the Network Detection tab to the Master item in the list on the right. (10) The followin

2. Installation The Expert Mode button will appear when the applicomIO Console application is used in the expert mode. To configure details of “Chan

2. Installation To create a new EDS file based on the data from the device, click the Create New EDS File button. When a new EDS file is created, th

2. Installation (13) Select File | Download in Flash to register the configuration in the fieldbus board. After a few seconds, the board's st

2. Installation 2.7.6 Slave Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Click

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2. Installation (6) The DeviceNet Local Slave property sheet will appear. Select the Equipment (device) ID. It must be the same number as the Mast

2. Installation (9) Select File | Download in Flash to register the configuration in the fieldbus board. After a few seconds, the board's stat

2. Installation $ EDS File Generated by applicomIO® Console Version : 2.2 [File] DescText = "EDS for applicomIO Scanner"; CreateDa

2. Installation 2.8 PROFIBUS DP Board Installation Following two board types can be used for the fieldbus I/O option PROFIBUS DP. - PCU-DPIO - PCI-D

2. Installation 2.8.2 Specifications Part Number applicom PCI-DPIO / PCU-DPIO Modes Master/Slave Baud Rates 9.6, 19.2, 93.75, 187.5, 500, 1500, 30

2. Installation (6) Allow the default components to be installed. (7) Select the protocol: PROFIBUS DP you will be using. If you also use Devic

2. Installation 2.8.4 Board Installation WARNING  Make sure that the power is turned OFF before installing/removing any boards or connecting/disco

2. Installation (8) The following dialog will appear. Check that “PCI-DPIO” or “PCU-DPIO” (“PCI-DVNIO” in case of DeviceNet) is shown in the Board

2. Installation 2.8.5 Master Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Regi

2. Installation (5) Select the “Profibus, Master/Slave” in the Channel Properties dialog and click the OK button. (6) Click on the “Protocol list

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2. Installation (9) Click the Network Detection tab on the center left of the console window. (10) Click the Read Network Configuration button to

2. Installation (12) The following dialog will appear. The device name is shown on the dialog title bar. Click the OK button. When the system cannot

2. Installation (13) Select the Equipment Library tab on the center left of the console window and click the Add button to register the new GSD fil

2. Installation 2.8.6 Slave Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Select

2. Installation (6) Configure the baud rate, Master Profibus Address (slave address), number of repeaters, and so on for the PROFIBUS DP network. I

2. Installation (9) Select File | Download in Flash to register the configuration in the fieldbus board. After a few seconds, the board's stat

2. Installation 2.9 EtherNet/IP Board Installation Following two board types can be used for the fieldbus I/O option EtherNet/IP. - PCU-ETHIO 2.9.1

2. Installation 2.9.3 Software Installation Before installing any boards in your controller, you must install the applicomIO console application and

2. Installation (7) Select the protocol: Ethernet you will be using. If you also use DeviceNet, select DeviceNet as well. If you also use PROFIBU

2. Installation 2.9.4 Board Installation WARNING  Make sure that the power is turned OFF before installing/removing any boards or connecting/disco

Before Reading This Manual This section describes what you should know before reading this manual. Safety Precautions Installation and transportatio

2. Installation (8) The following dialog will appear. Check that “PCI/PCU-ETHIO (“PCI-DVNIO” in case of DeviceNet, and ”“PCI-DPIO” or “PCU-DPIO” in

2. Installation (10) Click the OK button. The following dialog will appear. Configure the IP address for the EtherNet/IP board. Select the IP addre

2. Installation 2.9.5 Master Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Regi

2. Installation (3)-3 Check the device information in EDS, and click the Next button. (3)-4 Click the Complete button to register the EDS file. (

2. Installation (6) Drag each device you want to scan from the Network Detection tab to the Master item in the list on the right. (7) Following d

2. Installation After a few seconds, the board's state will show green in the status bar. Now, the fieldbus board is ready to operate as a mast

2. Installation 2.9.6 Slave Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Doubl

2. Installation (6) Drag EtherNet/IP Local Slave from Equipment Library to the Master item in the list on the right. Window in step 5 appears. Con

2. Installation (9) The default slave EDS file is created. The path is: C:\Program Files\Woodhead\Direct-link\ApplicomIO2.3\ConfigIO \Config01\appl

2. Installation 2.10 EPSON RC+ Fieldbus I/O Installation After you have created your fieldbus network and installed the scanner board(s) in your cont

vi Fieldbus I/O Rev.6

2. Installation 68 Fieldbus I/O Rev.6

3. Operation 3. Operation This chapter contains information on how to use the Fieldbus I/O option after it has been installed. 3.1 Fieldbus I/O Addre

3. Operation 3.3 Outputs Off by Emergency Stop and Reset Instruction You can configure the system so that all outputs including the fieldbus outputs

3. Operation 3.5 Using FbusIO_SendMsg FbusIO_SendMsg is used to send an explicit message to a device and return a reply. This command operates accor

3. Operation 3.6 Using Slave Mode In slave mode, the EPSON RC+ system is a slave on the bus. Outputs from the master are inputs in EPSON RC+, and in

3. Operation 3.8 Devices available for Fieldbus I/O Option The fieldbus I/O option operations were checked with the following devices. )NOTE The fol

3. Operation 3.9 Fieldbus I/O Response Performance As mentioned previously, respond times for fieldbus I/O can vary and depend on several factors. Th

3. Operation PROFIBUS DP Test Environment RC520 Controller: Pentium III 850 MHz 128 MB memory Fieldbus I/O: PCI-DPIO board Master (station address:

3. Operation 76 Fieldbus I/O Rev.6

4. Troubleshooting (DeviceNet) 4. Troubleshooting 4.1 DeviceNet Troubleshooting Exclusion Every system has its special environment, conditions, speci

Table of Contents 1. Introduction ... 1 1.1 Overview of Fieldbus I/O...

4. Troubleshooting (DeviceNet) 4.1.1 Examining a Problem 4.1.1.1 Scanner Board Diagnostic LEDs The DeviceNet board used with EPSON RC+ has two statu

4. Troubleshooting (DeviceNet) 4.1.1.2 Check Network Status (1) Master Status: MS/NS LEDs LED Color Light Condition MS (Module Status)  Green  R

4. Troubleshooting (DeviceNet) 4.1.2 Problems and Countermeasures Master Unit LED MS NS Error Description [Reference] Green Light ON Green Light ON N

4. Troubleshooting (DeviceNet) ♦ Process Flowchart Master: Absent Slave Master Unit: Configuration Error Master: Unestablished Communication Master

4. Troubleshooting (DeviceNet) 4.1.2.1 Master: Communication Error Master Unit LED MS NS Error Description Green Light ONRed Light Blinking Communica

4. Troubleshooting (DeviceNet) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Slave power OFF Measure the power voltage of

4. Troubleshooting (DeviceNet) ♦ Process Flowchart Replace the unit. 2  No Problem Check Check the following: - Unconnected terminating resistor -

4. Troubleshooting (DeviceNet) ♦ Causes of Error Possible Cause Examination Method Countermeasure { Disconnected terminating resistors{ Cable disc

4. Troubleshooting (DeviceNet) 4.1.2.2 Master: Busoff Detection Master Unit LED MS NS Error Description Busoff detection Communication stopped due t

4. Troubleshooting (DeviceNet) ♦ Process Flowchart Replace the unit. 5 No Problem Check Check the following: - Unconnected terminating resistor - U