Epson USN 52L User Manual

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USN 52R / USN 52L
Technical Reference and Operating Manual
Ident No. 28 642
Please unfold the inside page.
All function groups and tables are illustrated there enabling you to quickly find instrument functions whilst reading
this manual. You will also find an overview of status symbols.
This issue 05, 02/00, applies to the following software version:
R5 TCG/DGS
R6 TCG/DGS
L4 TCG/DGS
L5 TCG/DGS
Subject to change without notice.
Page view 0
1 2 ... 207

Summary of Contents

Page 1 - USN 52R / USN 52L

USN 52R / USN 52LTechnical Reference and Operating ManualIdent No. 28 642Please unfold the inside page.All function groups and tables are illustrated

Page 2

Krautkramer USN 52R/USN 52L Issue 05, 02/00 1-3SoftwareBased on the present state of the art software cannever be completely error-free.That is why so

Page 3

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-55The additional information is now stored together withthe data set number. If the MEMO function was us

Page 4

5-56 Issue 05, 02/00 Krautkramer USN 52R/USN 52L– Use the keys N or O to select the TAB character.The cursor flashes under TAB.– Press the keys N or

Page 5

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-575.11 Setting the RS232 interfaceIn the center function group of the right table you willfind all func

Page 6

5-58 Issue 05, 02/00 Krautkramer USN 52R/USN 52L COPY MODE Setting data communicationIn this function you select the data transfer mode whenyou pres

Page 7

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-595.12 Setting the flaw locationcalculationWhen using angle-beam probes, the flaw location canbe automat

Page 8

5-60 Issue 05, 02/00 Krautkramer USN 52R/USN 52L ANGLE Angle of incidenceYou must set the value of the applied probe in order toenable automatic fl

Page 9

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-61 O-DIAM Test object diameterYou need the function O-DIAM if you are dealing withcircular curved surf

Page 10 - 1.2 Important notes

5-62 Issue 05, 02/00 Krautkramer USN 52R/USN 52LAutomatic calibrationThe functions for automatic calibration are in the “right“function table: AUTO CA

Page 11 - Important notes

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-63H Note:The measurement results are displayed in the measure-ment line. The corresponding symbol will a

Page 12

5-64 Issue 05, 02/00 Krautkramer USN 52R/USN 52L5.14 G – Locking set valuesYou are able to lock all set values against any uninten-tional or undesired

Page 13

1-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LOperator trainingThe operator of an ultrasonic flaw detector must beadequately trained in the field of

Page 14 - Introduction

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-65kcehC tluseR krameRylppusrewoP.1tnemurtsninonruT ogolremarktuarKehT.thgilsDELhtoBretfasraeppanacs-A.sd

Page 15 - 1.3 USN 52R/USN 52L

5-66 Issue 05, 02/00 Krautkramer USN 52R/USN 52LkcehC tluseR krameRegnaR.4.2eessgnittesroFotmm5morfhguorhthctiws:EGNARmm0005:.viDhtiw/EGNARrofohcE+esl

Page 16

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-67kcehC tluseR krameR)tcejeR(noisserppuS.7.2eessgnittesroFHS%08rednutsujohcedn2ehtteS%08TES:TCEJER .dess

Page 17 - 1.4 Remarks on this manual

5-68 Issue 05, 02/00 Krautkramer USN 52R/USN 52LkcehC tluseR krameRgnipmaD.9:oslA.2eessgnittesroF.smhoK1:GNIPMADneht,THneercs%08otohcenateS.smho05dna5

Page 18

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-69kcehC tluseR krameR.taeperdnatekcosreviecerni03NnoitacifitceR.21..2eessgnittesroFEVITISOP:CIGOLETAGmm7

Page 19

5-70 Issue 05, 02/00 Krautkramer USN 52R/USN 52LkcehC tluseR krameRdlohserhtetaG.31.2eessgnittesroFEVITISOP:CIGOLETAG%04:HSERHT-amm03:TRATS-amm04:HTDI

Page 20

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-71kcehC tluseR krameRtnemerusaemssenkcihT.51.2eessgnittesroFEVITISOP:CIGOLETAG%04:HSERHT-amm03:TRATS-amm

Page 21

5-72 Issue 05, 02/00 Krautkramer USN 52R/USN 52L5-72 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 22 - 2.1 Standard package

Krautkramer USN 52R/USN 52L Issue 05, 02/00 6-1Documentation 6Krautkramer USN 52R/USN 52L Issue 05, 02/00 6-1Documentation 6

Page 23 - 2.3 Recommended accessories

6-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52L6.1 Printing instrument settingsand display contentsUsing a common EPSON printer or an Epsoncompatible

Page 24

Krautkramer USN 52R/USN 52L Issue 05, 02/00 1-5Limits of testingUltrasonic tests can only provide information aboutthose parts of the test object whic

Page 25

Krautkramer USN 52R/USN 52L Issue 05, 02/00 6-3H Note:In cases of doubt, refer to the technical specificationsof the connected device. This is the onl

Page 26 - Setting into operation 3

6-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LDocumentation Printing instrument settings and display contents6-4 Issue 05, 02/00 Krautkramer USN 52R/

Page 27 - Setting into operation

Krautkramer USN 52R/USN 52L Issue 05, 02/00 6-56.2 Documentation with the PCprogram UltraDOCWith the special application program UltraDOC fromKrautkrä

Page 28 - AAttention:

6-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L6-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 29

Krautkramer USN 52R/USN 52L Issue 05, 02/00 7-1Servicing and maintenance 7Krautkramer USN 52R/USN 52L Issue 05, 02/00 7-1Servicing and maintenance 7

Page 30 - 3.4 Starting the USN 52 R

7-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52L7.1 Cleaning the USN 52R/USN 52LThe instrument can be easily cleaned because, due tothe membrane keypad

Page 31

Krautkramer USN 52R/USN 52L Issue 05, 02/00 7-3Handling NiCd cellsThe capacity and life of NiCd cells is dependent oncorrect handling.You should there

Page 32 - Basics of operation 4

7-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52L7-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 33 - 4.1 USN 52R and USN 52L

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-1Interfaces, Peripherals 8Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-1Interfaces, Peripherals 8

Page 34 - Basics of operation

8-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52L8.1 InterfacesSerial interface RS 232The 7 pin connector at the back of the instrument is thebidirectio

Page 35 - 4.2 Display

1-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52LEffect of temperature variationsThe velocity of sound within the test object also variesas a function o

Page 36 - Functions on the display

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-3Layout of 7 pin Lemo socket (RS 232)Layout of 7 pin Lemo socket RS 232niP noitpircseD noitceriD leveL1d

Page 37

8-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LLayout of 4 pin Lemo socket (charger socket, switching output)Layout of 4 pin Lemo socketniP noitpircse

Page 38

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-58.2 Connection of a peripheralPeripherals are connected to the instrument via the RS232 interface. The

Page 39 - 4.2 Keypad

8-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L8.3 Transferring the displaycontentsH Note:The output is formated on an Epson matrix printer withIntell

Page 40 - Keypad Basics of operation

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-7Operation:– Set COPY MODE to REPORT.– If you wish to print the contents of the activemeasurement set fr

Page 41 - 4.3 Operational concept

8-8 Issue 05, 02/00 Krautkramer USN 52R/USN 52LFILE HEADER: The file number, serial number and software version are automaticallyentered here. There i

Page 42 - 4.4 Function keys

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-9H Note:Any measurement value that has been damaged inmemory is thus detected and “ERROR“ is transmitted

Page 43 - Only USN 52L

8-10 Issue 05, 02/00 Krautkramer USN 52R/USN 52LPrinting display contents and instrumentsettingsOperation:– Set COPY MODE to DISP + PDUMP.– If necessa

Page 44 - 4.6 Important basic settings

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-11blank space barX Number 0-9. Decimal pointIN Unit INCHMM Unit MMCR Carriage ReturnLF Line Feed.oN-etyB

Page 45

8-12 Issue 05, 02/00 Krautkramer USN 52R/USN 52L8.6 USN 52R/USN 52L remoteoperationYou can remote control the instrument from a PC. Datatransfer is ca

Page 46 - Operation 5

Krautkramer USN 52R/USN 52L Issue 05, 02/00 1-7Echo display comparison methodThe echo from a small natural flaw is usually smallerthan the echo from a

Page 47 - (first operating level)

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-13noitcnuF edoC gnitteS noituloseREDUTILPMAASTHNEERCS%:0DLOHSERHTBd:11edutilpmAgnidaerKPyriuqniylnO1ELGN

Page 48 - Adjustment of the USN 52 R

8-14 Issue 05, 02/00 Krautkramer USN 52R/USN 52LnoitcnuF edoC gnitteS noituloseRerugifnoCreggoLataDLDderaelc:0derugifnoc:11#TESDN051-1)1(1atadrefsnarT

Page 49

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-15noitcnuF edoC gnitteS noituloseRTXETOMEMTM'gnirts'##dleiffo.on##txetomeM'gnirts'1L

Page 50

8-16 Issue 05, 02/00 Krautkramer USN 52R/USN 52LnoitcnuF edoC gnitteS noituloseREROTSDS:0 FFONO:11SSENKCIHTHTmm0005-1.0)mm6.101(1.0FOTFT:0 KNALFKAEP:1

Page 51

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-178.7 Configuring the MEMO functionIf the MEMO function is switched on, you are able tostore additional

Page 52

8-18 Issue 05, 02/00 Krautkramer USN 52R/USN 52Lbetween 1 and 6 for ##. $$ stands for the length of thefield, text for the field label. The length of

Page 53

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-19Memo functionInterfaces, PeripheralsEntering MEMO text:<ESC>MT ## text<RETURN>,in which co

Page 54

8-20 Issue 05, 02/00 Krautkramer USN 52R/USN 52LnoitcnuF OMELnoitcennocR25NSUgolanarolocelbaCNANUelbacedutilpmA1nworbdnuorG2wolleyhtapdnuoS3derdnuorG4

Page 55

Krautkramer USN 52R/USN 52L Issue 05, 02/00 8-21Analog voltage for the echo amplitude (echoin the monitor gate)a) Rectified echoes0 volt: no echo in t

Page 56

8-22 Issue 05, 02/00 Krautkramer USN 52R/USN 52LTTL switching outputThe switching output serves for external control pur-poses if there is a gate alar

Page 57

1-8 Issue 05, 02/00 Krautkramer USN 52R/USN 52L1.3 USN 52R/USN 52LUSN 52R/USN 52L are lightweight, compact ultrasonicflaw detectors which is especiall

Page 58

Krautkramer USN 52R/USN 52L Issue 05, 02/00 9-1Specifications 9Krautkramer USN 52R/USN 52L Issue 05, 02/00 9-1Specifications 9

Page 59

9-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52LRange From 5 to 5000 mm for steellong, continuously variable or variable in fixed stepsMaterial velocit

Page 60 - Entering and

Krautkramer USN 52R/USN 52L Issue 05, 02/00 9-3Display rectification Half-wave positive/negative, full-wave and RFFrequency (-3dB ranges) 0.4 MHz to 1

Page 61

9-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LGate Variable over the whole sweep range in steps of 0.1 mm, alarm indication withflashing LEDs, thresh

Page 62

Krautkramer USN 52R/USN 52L Issue 05, 02/00 9-5DGS evaluation (option) 13 fixed-programmed probes, one probe user-definable; sound attenuation correct

Page 63 - USN 52R/USN 52L calibration

9-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L9-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 64

Krautkramer USN 52R/USN 52L Issue 05, 02/00 10-1Appendix 10Krautkramer USN 52R/USN 52L Issue 05, 02/00 10-1Appendix 10

Page 65

10-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52L10.1 Function directoryIn the first column of the following table, all functionnames are listed (funct

Page 66

Krautkramer USN 52R/USN 52L Issue 05, 02/00 10-3Function Descriptiona-START (GATE) Selection of the start point of the corresponding gatea-THRESH (GAT

Page 67 - Automatic calibration

10-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LFunction DescriptionDATA SET (MEM) Selection of a data set which is to be stored or loadedDATA SET DIR

Page 68

Krautkramer USN 52R/USN 52L Issue 05, 02/00 1-9• 2-stage adjustment of pulse repetition rate in order toavoid phantom echoes,• indication of amplitude

Page 69

Krautkramer USN 52R/USN 52L Issue 05, 02/00 10-5Function DescriptionLANGUAGE (center) Selection of the instrument dialog languageLENGTH (center) Deter

Page 70 - 5.4 DAC/TCG

10-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52LFunction DescriptionREJECT (PULS) Suppression of unwanted signalsREP-RATE (PULS) Change of pulse repet

Page 71 - Operation DAC/TCG

Krautkramer USN 52R/USN 52L Issue 05, 02/00 10-710.2 EC Certificate of ConformityUSN 52R/USN 52L conform to the following EUdirectives:• 89/336/EEC (E

Page 72

10-8 Issue 05, 02/00 Krautkramer USN 52R/USN 52L10.3 Service addressesUSN 52R/USN 52L are made with high-qualitycomponents according to the latest pro

Page 73

Krautkramer USN 52R/USN 52L Issue 05, 02/00 10-9UKBuehler Krautkramer Ltd.Milburn Hill RoadUniversity of WarwickScience ParkGB - Coventry CV4 7HSPhone

Page 74

10-10 Issue 05, 02/00 Krautkramer USN 52R/USN 52L10-10 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 75

Krautkramer USN 52R/USN 52L Issue 05, 02/00 11-1Changes 11Krautkramer USN 52R/USN 52L Issue 05, 02/00 11-1Changes 11

Page 76 - 5.6 Echo evaluation with

11-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52LThis chapter contains descriptions of any recentchanges if applicable.Otherwise this chapter will rema

Page 77 - DAC mode

Krautkramer USN 52R Issue 05, 02/00 12-1Index 12Krautkramer USN 52R Issue 05, 02/00 12-1Index 12

Page 78

12-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIndexAA-Scan 4-4displaying stored 5-16preview function 5-16a-START 5-11a-THRESH 5-11a-WIDTH 5-11A

Page 79 - 5.7 Measuring thickness

1-10 Issue 05, 02/00 Krautkramer USN 52R/USN 52L1.4 Remarks on this manualH Note:This manual applies to the two USN 52 versionsUSN 52R and USN 52L. T

Page 80 - Data Logger

Krautkramer USN 52R/USN 52L Issue 05, 02/00 12-3IndexDDACecho evaluation 5-31recording a DAC curve 5-28DAC/TCG 5-25DAMPING 5-7Data communication,

Page 81 - Selecting a FILE

12-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIndexFFeatures of the USN 52R/USN 52L 1-8FILE MODE 5-48FILE NUMBER 5-37, 5-47Flaw location calculat

Page 82

Krautkramer USN 52R/USN 52L Issue 05, 02/00 12-5IndexLENGTH 5-57Limits of testing 1-5LOCATION 5-47Lock key 4-12Lock on/off key 4-12Locking set va

Page 83

12-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIndexParity test 6-2Power supply 3-2Printerpreparing 6-2types 2-5PRINTER SELECT 5-58, 6-3Printing

Page 84 - 5.9 Configuring the USN 52R/

Krautkramer USN 52R/USN 52L Issue 05, 02/00 12-7IndexSpecial keys 4-8USN 52L 4-9Status line 4-6Step range, setting 5-45STORE 5-15Stored data sets

Page 85 - Left Table

12-8 Issue 05, 02/00 Krautkramer USN 52R/USN 52LXX-VALUE 5-60ZZERO 5-13Zoom key 4-12Index12-8 Issue 05, 02/00 Krautkramer USN 52R/USN 52LXX-VALUE

Page 86 - Center Table

Option DGSOperating ManualOption DGSOperating Manual

Page 87 - Right Table

DGS-2 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSThis issue 02, 05/99 applies to the followingsoftware version:R5 TCG/DGSR6 TCG/DGSL4 TCG/

Page 88

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-3Introduction ... DGS-51.1 How to measure with the DGS

Page 89

DGS-4 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSDGS-4 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGS

Page 90

Krautkramer USN 52R/USN 52L Issue 05, 02/00 1-11Layout of this manualIn order to simplify use of this manual, the operatingsteps are always presented

Page 91

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-5Introduction 1Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-5Introduction

Page 92

DGS-6 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGS1.1 How to measure with the DGSThe DGS option (Distance - Gain - Size) enables you tocomp

Page 93

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-7The advantage of this method lies in the fact that youcan carry out reproducible evaluati

Page 94

DGS-8 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGS1.2 Overview of the method ofproceedingRecord a reference echo and adjust the required re

Page 95 - 5.10 Data set names

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-9Overview of the DGS menu 2Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-9O

Page 96

DGS-10 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGS2.1 DGS modeSwitch from TCG to DGS modeThe DGS function is activated in the second opera

Page 97

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-11Function group DGS modeIn the first operation level you can carry out a DGSmeasurement.

Page 98

DGS-12 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSMenu functionsnoitcnuF noitpircseD snoitpO/segnaR syeKNIAGeht,nodehctiwsedomSGDehthtiWni

Page 99 - Entering texts

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-13Function table DGS modeIn the second operation level you can make the defaultsettings fo

Page 100 - Operation

DGS-14 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSMenu functionsnoitcnuF noitpircseD snoitpO/segnaR syeK#-EBORPehthtiwrebmunDIeborPeborpgn

Page 101 - Operation Data set names

1-12 Issue 05, 02/00 Krautkramer USN 52R/USN 52L1-12 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 102

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-15noitcnuF noitpircseD snoitpO/segnaR syeKUQERF-XtnemeleeborpehtfoycneuqerFeborprofzHM01-5

Page 103 - Setting the RS232 interface

DGS-16 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSDGS-16 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGS

Page 104

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-17Operating the DGS 3Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-17Operat

Page 105

DGS-18 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSFor general information on operation, please refer to theUSN 52 R Operating Manual.A Att

Page 106

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-19– Enter a probe name as follows:– Simultaneously press N and O allocated to thefunction

Page 107 - 5.13 Setting the measurement

DGS-20 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSH Note:Before entering the probe parameters, please read theprobe data sheet.– Enter the

Page 108

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-21For the reference echo you need a test block with aknown reflector. This reflector can b

Page 109 - 5.15 Function check

DGS-22 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSH Note:There are 13 probes with the corresponding parametersstored in the unit. You can

Page 110 - OperationFunction check

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-23Example:If the surface of the test object is greatly corroded andthe reference echo orig

Page 111

DGS-24 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSH Note:If the reference echo symbol does not appear, no refer-ence echo was recorded. Po

Page 112

Krautkramer USN 52R/USN 52L Issue 05, 02/00 0-1Index1. Introduction ... 1-11.1 Safety information ...

Page 113

Krautkramer USN 52R/USN 52L Issue 05, 02/00 2-1Standard package and accessories 2Krautkramer USN 52R/USN 52L Issue 05, 02/00 2-1Standard package and

Page 114

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-25The display shows a DGS curve: If you vary the reference gain, the curve moves verti-cal

Page 115

DGS-26 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSH Note:If the DGS function is switched on while you vary aparameter that affects the sto

Page 116

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-273.5 Storing dataWith the function STORE (function group MEM) youstore your acitve instru

Page 117

DGS-28 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSDGS-28 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGS

Page 118 - Documentation 6

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-29Codes for remote control 4Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-2

Page 119

DGS-30 Issue 02, 03/99 Krautkramer USN 52R/USN 52L Option DGSThe USN 52R/USN 52L option DGS can receive codedcommands from a PC. To enable this you m

Page 120 - Documentation

Krautkramer USN 52R/USN 52L Option DGS Issue 02, 03/99 DGS-31noitcnuF edoC retemaraP/egnaR noituloseRFER-TTARAm/Bd001-01TSET-TTASAm/Bd001-01ROC-LPMAV

Page 121

DGS-32 Issue 02, 03/99 Krautkramer USN 5 /USN 52L Option DGSDGS-32 Issue 02, 03/99 Krautkramer USN 5 /USN 52L Option DGS

Page 122 - 6.2 Documentation with the PC

2-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52LThis chapter gives information about all parts andoptions supplied for the USN 52R/USN 52L.Among others

Page 123

Krautkramer USN 52R/USN 52L Issue 05, 02/00 2-32.1 Standard packageProduct type Description Order no.USN 52R Portable ultrasonic flaw detectorwith hig

Page 124 - Servicing and maintenance 7

2-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52L2.2 Required accessoriesProduct type Description Order no.UN 655 Power supply/battery charger unit 34 9

Page 125 - A Attention:

Krautkramer USN 52R/USN 52L Issue 05, 02/00 2-5Product type Description Order no.GCH1 Adaptor DB 25P (gender changer) to connect 13 648the USN 52/PC c

Page 126

2-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L2-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 127

Krautkramer USN 52R/USN 52L Issue 05, 02/00 3-1Setting into operation 3Krautkramer USN 52R/USN 52L Issue 05, 02/00 3-1Setting into operation 3

Page 128 - Interfaces, Peripherals 8

3-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIt is imperative that you observe the instructions givenin this chapter before setting the instrument i

Page 129 - 8.1 Interfaces

Krautkramer USN 52R/USN 52L Issue 05, 02/00 3-3Battery operationFor battery operation, you will either require 6 NiCd oralkaline batteries (D-cells).

Page 130 - Interfaces, Peripherals

3-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LUsing the battery chargerThe power supply/charger unit for USN 52R/USN 52Lautomatically adjusts itself

Page 131

0-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIndex3.3 Probe connection... 3-53.4 Starting the USN 52 R ...

Page 132

Krautkramer USN 52R/USN 52L Issue 05, 02/00 3-53.3 Probe connectionThe probe connections are on the lower right of thefront panel.Connect straight-bea

Page 133

3-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52LResetIf you are not able to operate the functions after a warmstart, you must carry out a cold start:–

Page 134 - Data Logger report format

Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-1Basics of operation 4Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-1Basics of operation 4

Page 135

4-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52L4.1 USN 52R and USN 52LThe present operating manual applies to both instru-ment versions. Operating con

Page 136 - 8.5 Transferring measurement

Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-3USN 52R and USN 52L Basics of operationThe USN 52L is provided with the following specialkeys for the L

Page 137

4-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52L4.2 DisplayA-scan displayThe digital display shows the A-scan either• in the normal modewith measured-v

Page 138

Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-5Functions on the displaySelected function groups are shown on the display:• In the first operating leve

Page 139 - 8.6 USN 52R/USN 52L remote

4-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIndications beneath the A-scanMeasurement lineThe current measurement results are displayed here.The co

Page 140

Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-7Menu lineThe function groups in the first operating level are dis-played here. The selected group is in

Page 141

4-8 Issue 05, 02/00 Krautkramer USN 52R/USN 52L4.2 KeypadFunction keys– Below: for function group selection and for switchingover between operating le

Page 142

Krautkramer USN 52R/USN 52L Issue 05, 02/00 0-3IndexStoring data ... 5-14Clearing the instrument setting...

Page 143

Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-9Special keys of the USN 52L for setting thedisplayFor switching the backlight on and off, and for setti

Page 144 - Memo function

4-10 Issue 05, 02/00 Krautkramer USN 52R/USN 52L4.3 Operational conceptThe functions are divided into two operating levels.– In the first operating le

Page 145

Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-11Selection of measured value for enlargeddisplayUsing U in the measurement line select the valuewhich i

Page 146

4-12 Issue 05, 02/00 Krautkramer USN 52R/USN 52L4.5 Keys for special functionsImportant functions and special functions can be se-lected via special k

Page 147 - 8.8 Analog outputs

Krautkramer USN 52R/USN 52L Issue 05, 02/00 4-134.6 Important basic settingsSet languageIn the LANGUAGE function in the second operatinglevel you can

Page 148 - Analog outputs

4-14 Issue 05, 02/00 Krautkramer USN 52R/USN 52L4-14 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 149 - TTL switching output

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-1Operation 5Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-1Operation 5

Page 150 - Specifications 9

5-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52L5.1 Function overview(first operating level)In the first operating level you will find all functionsreq

Page 151 - Specifications

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-35.2 Adjustment of the USN 52R/USN 52L GAIN Gain adjustmentWith this function the echoes of the refle

Page 152

5-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LSelection of basic dataIn this function you set the different values which serveas a measurement basis

Page 153

0-4 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIndex6. Documentation ... 6-16.1 Printing instrument settings anddisplay

Page 154

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-5H Note:The setting is limited by the set sound velocity.The measurement units for all settings – mm or

Page 155

5-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52LSetting the receiverAll functions for adjustment of the receiver can befound in the function group RCVR

Page 156 - Appendix 10

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-7 DAMPING Electrical damping of the probeYou can use the function DAMPING to connect variousresistors

Page 157 - 10.1 Function directory

5-8 Issue 05, 02/00 Krautkramer USN 52R/USN 52LSetting the pulserIn the function group PULS you can change the operat-ing mode and the pulse repetitio

Page 158 - Appendix

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-9 REJECT Suppression of spurious echoesWith the REJECT function you are able to suppressunwanted sig

Page 159

5-10 Issue 05, 02/00 Krautkramer USN 52R/USN 52LGate adjustmentAll functions for adjustment of Gates a and b are con-tained in the function group GATE

Page 160

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-11Operation:The MULTECHO setting of the function MEASURE(lower operating level) is a prerequisite for op

Page 161

5-12 Issue 05, 02/00 Krautkramer USN 52R/USN 52LCalibration functionsUSN 52R/USN 52L are accurately calibrated using thefunctions of the function grou

Page 162

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-13 MTL VEL Sound velocityIn MTL VEL you set the value for the sound velocity inthe material under tes

Page 163 - 10.3 Service addresses

5-14 Issue 05, 02/00 Krautkramer USN 52R/USN 52LStoring dataThis group contains functions for storage and recall ofyour data.– With I go the function

Page 164

Krautkramer USN 52R/USN 52L Issue 05, 02/00 0-5Index9. Specifications ... 9-110.Appendix...

Page 165

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-15 SET# Selection of data setYou are able to select the required data set number withthis function. I

Page 166 - Changes 11

5-16 Issue 05, 02/00 Krautkramer USN 52R/USN 52LClearing all dataYou can clear all data sets (data logger and active in-strument settings).Operation:–

Page 167

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-175.3 USN 52R/USN 52L calibrationCalibration of display rangeBefore you operate the instrument, you must

Page 168 - Index 12

5-18 Issue 05, 02/00 Krautkramer USN 52R/USN 52LRecommendation:As long as the echoes to be evaluated indicate a dis-tinct maximum amplitude, select th

Page 169

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-19– Increase ZERO until the correct sound path value forthe echo is displayed.Example:– Carry out calibr

Page 170

5-20 Issue 05, 02/00 Krautkramer USN 52R/USN 52LCalibration with angle-beam probesKnown sound velocityIn this case, it is sufficient when there is an

Page 171

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-21Example:Calibration on a semicylinder having a radius ofR=50 mm at a test range of 200 mm.– Set RANGE

Page 172

5-22 Issue 05, 02/00 Krautkramer USN 52R/USN 52LHigher sound velocityDue to the V-path error, a higher sound velocity thanthe test material is require

Page 173

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-23Operation:– In the function CAL press N and O simultaneously.The function is now enabled.– REC 0 is di

Page 174

5-24 Issue 05, 02/00 Krautkramer USN 52R/USN 52LMEASURE: MULTECHO – for measurement betweenthe first echoes in the gate sections. Above all, thissetti

Page 175

0-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L0-6 Issue 05, 02/00 Krautkramer USN 52R/USN 52L

Page 176 - Option DGS

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-255.4 DAC/TCGThe DAC/TCG function enables you to:• record a Distance-Amplitude Curve and to store it asa

Page 177

5-26 Issue 05, 02/00 Krautkramer USN 52R/USN 52LFunction group TCGWith these functions you can operate all DAC/TCGmodes.Use C to go to the function gr

Page 178 - Contents

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-27• The two settings DAC and TCG can only be switchedon if a curve was recorded beforehand, or if a data

Page 179

5-28 Issue 05, 02/00 Krautkramer USN 52R/USN 52L5.5 Recording a Distance-Amplitude CurveA Attention:Recording of a new curve will delete a curve that

Page 180 - Introduction 1

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-29– Continue to proceed in this way until all availablereference echoes are recorded.– Switch on the cur

Page 181

5-30 Issue 05, 02/00 Krautkramer USN 52R/USN 52LH Note:If the DAC/TCG is active, the symbol T is additionallydisplayed in the status line:Operation Re

Page 182

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-315.6 Echo evaluation withDAC/TCGTo be able to evaluate a flaw indication by means of theDAC/TCG, certai

Page 183 - 1.2 Overview of the method of

5-32 Issue 05, 02/00 Krautkramer USN 52R/USN 52LDAC mode– Peak the echo of an assumed flaw and shift the gateso that the echo data are evaluated.– You

Page 184 - Overview of the DGS menu 2

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-33TCG modeA Attention:An echo amplitude evaluation as measurement of thedifference to the reference echo

Page 185 - 2.1 DGS mode

5-34 Issue 05, 02/00 Krautkramer USN 52R/USN 52L5.7 Measuring thicknessUSN 52R/USN 52L enable you to measure thicknessand distance in a simple way. Th

Page 186 - Overview of the DGS menu

Krautkramer USN 52R/USN 52L Issue 05, 02/00 1-1Introduction 1Krautkramer USN 52R/USN 52L Issue 05, 02/00 1-1Introduction 1

Page 187 - Menu functions

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-355.8 Storing measured values -Data LoggerThe Data Logger helps you to store and manage yourmeasurement

Page 188 - Function table DGS mode

5-36 Issue 05, 02/00 Krautkramer USN 52R/USN 52LOperation:– Change to the second operating level and select thefunction group for the Data Logger.– Se

Page 189

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-37Clearing FILESAll cleared data are irrevocably lost. Therefore, transferthe data to a PC or printer be

Page 190 - DGS mode

5-38 Issue 05, 02/00 Krautkramer USN 52R/USN 52LViewing stored readingsYou can select each measurement location and havethe values displayed which are

Page 191

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-395.9 Configuring the USN 52R/USN 52LIn the second operating level you will find all functionswhich do n

Page 192 - Operating the DGS 3

5-40 Issue 05, 02/00 Krautkramer USN 52R/USN 52LLeft TableLeft function groupGRATICULE Display graticule on/off AMPLITUDE Amplitude readingFREEZE MOD

Page 193

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-41Center TableLeft function group A-SCAN Hollow or solid echo signal displayLANGUAGE Display languageDAT

Page 194 - Operating the DGS

5-42 Issue 05, 02/00 Krautkramer USN 52R/USN 52LRight TableLeft function groupAUTO CAL Display graticule on/offGATE LOGIC Amplitude readingMEASURE Sto

Page 195 - Preparing the DGS evaluation

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-43 GRATICULE Display graticuleIn this function you either switch the display graticuleon or off. In

Page 196

5-44 Issue 05, 02/00 Krautkramer USN 52R/USN 52L FREEZE MODE Storage modeIn this function you determine which display contentsyou wish to store:• FR

Page 197

1-2 Issue 05, 02/00 Krautkramer USN 52R/USN 52L1.1 Safety informationUSN 52R and USN 52L have been designed and testedaccording to DIN EN 61 010 Part

Page 198 - 3.3 Carrying out a DGS

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-45 VELOCITY #1 Preselecting fixed values for VELOCITY #2 sound velocityWhen calibrating the displa

Page 199

5-46 Issue 05, 02/00 Krautkramer USN 52R/USN 52L GATE LOGIC Setting the gate logicIn this function you can activate the gate and selectthe criteri

Page 200

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-47 FILE NUMBER Selecting a fileIn this function you enter the number of FILES for theData Logger. You

Page 201

5-48 Issue 05, 02/00 Krautkramer USN 52R/USN 52L VALUE Displaying the measured valueThe measured value at the selected location is dis-played:• EMTP

Page 202

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-49 LANGUAGE Setting the display languageIn LANGUAGE you can select the dialog language forinteractive

Page 203

5-50 Issue 05, 02/00 Krautkramer USN 52R/USN 52L5.10 Data set namesData set namesYou can give the instrument settings (data sets) alpha-numeric names

Page 204 - Codes for remote control 4

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-51 DATA SET NAME Entry of a data set nameThis function is used for entering the data set name.Operatio

Page 205 - Codes for remote control

5-52 Issue 05, 02/00 Krautkramer USN 52R/USN 52LYou can overwrite characters that have already beenentered simply by marking the corresponding positio

Page 206

Krautkramer USN 52R/USN 52L Issue 05, 02/00 5-53level and the function RECALL you are able to load thisdata set as usual. The directory function can b

Page 207

5-54 Issue 05, 02/00 Krautkramer USN 52R/USN 52LIf USN 52R/USN 52L are set to the entry of freely for-mulated texts, you will see the following displa

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